Stitchers & saddle-stitchers · every make

Eliminate fibre cracking on your stitching machine

White cracked spines along the staple line, through solid colour and digital covers. The single metal score your machine creases covers with is the cause. Here is what takes its place.

Saddle-stitched booklets with spines cracked white along the staple lineBefore
The same stitched booklets with clean, crack-free creased spinesAfter
The same stitched job, twice. Left, the machine's metal score. Right, the Spine-Creaser.

On stitched work, the spine is the product. Magazines, brochures and booklets get judged on that one fold, and it is the first thing a customer picks at: white cracked lines along the staples, straight through solid colour, coated stock and digital print.

The cause sits at one point in your machine. As the cover travels through, it passes over a single metal score in a set position, one steel profile crushing a line into the sheet on its way to the fold. It cuts the fibres it should be stretching, and the fold breaks along the damage, copy after copy.

This is the score doing the damage, and what replaces it:

The original metal spine score wheel in its set position inside a stitching machineYour machine's metal score
Segmented Spine-Creaser ring installed on the drum between the machine's beltsThe Spine-Creaser, in its place
Same position in the machine, different physics. The steel wheel crushes a line through the colour. The Spine-Creaser presses the crease with rubber, and the cracking stops.

The Spine-Creaser takes the metal score's place and puts a pressed, cylinder-quality crease exactly on the fold line, inline, at full machine speed. Depending on your machine it uses a rubber creasing matrix that wraps the drum, or a creasing band running against a channel, both the same patented principle that has eliminated fibre cracking on folding machines for twenty-five years.

Spine-Creasers are built per machine, for stitchers, saddle-stitchers and cover feeders alike, and installation typically takes under thirty minutes. The spine comes off the machine clean on copy one and copy one hundred thousand, and the fold your customer judges the job by stops being the fold you apologise for.

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The Spine-Creaser on a Müller Martini cover feeder.
Fitting the segmented Spine-Creaser ring to the drum with hex keys, between the belts
Fitted to the drum with hex keys, between the belts. Typically under thirty minutes.

Here at Bluestar, we use the Tech-ni-Fold systems on all of our machines including our Muller martini, which has the Spine Creaser integrated into our cover feeder. The face of print finishing has changed beyond all recognition, no more so than in the area of inline creasing & perforating. Gone are the days of having to do two processes, now it’s all inline – one process.

Lee Harvey · Bluestar Print Finishers

The facts

Crease
One pressed crease, exactly on the fold line, inline
Machines
Stitchers, saddle-stitchers and cover feeders, built per machine
Mechanism
Rubber matrix on the drum, or band and channel, per your machine
Install
Typically under 30 minutes
Proven
45,000+ tools running in 79 countries, since 1999

Built for the stitchers you already run

Müller MartiniHorizonHohnerOsakoDuploHeidelberg

And every stitcher or cover feeder with a metal score station. If yours is not listed, ask, the answer is usually yes.

Tell us the machine you run and the jobs it struggles with.

We’ll email you exactly what fits and what it costs, specified by the engineers who make the tools, not picked from a catalogue.

No payment details. No commitment. A money-back promise has backed this tooling since 1999.

Not ready to talk? We’ll post you a free sample pack, creased, perforated and cut on our own tooling, so you can see the finish first.

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