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Tooling for Morgana machines

54 Morgana machines mapped · 18 problems we solve on them

Our tooling retro-fits to the shafts your Morgana machines already have, so they crease, perforate and cut to a standard the original tooling was never built for. Find your model below, or tell us what you run and we’ll email you exactly what fits.

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Morgana creasing machines

21 models
Full speed, every finishThe matrix stops the sheet for every line it strikes. Rotary tools on your exit shafts never stop: creases and micro-perfs at full speed, in both directions in one pass.An old Morgana, back to workWorn matrix, working feeder: retro-fit the exit shafts and an idle machine becomes a full-speed rotary finisher for a fraction of the price of new.Rotary creasing on your shaftsIf your machine has tooling shafts, we can put proper creasing on them: crack-free, colour-coded profiles, chosen per job, at full running speed.Rotary micro-perf on your shaftsTear-offs, coupons and reply forms, perforated inline. Ten blade pitches from coarse tear to a line that looks printed, on the shafts you already have.Rotary cutting on your shaftsSlits, edge trims, cut-outs and kiss cuts, inline. A true scissor shear against a hardened boss, on the shafts you already have.Custom & OEM toolingA part that is obsolete, impossible to source, or never existed. If it is a wheel, a blade, a rib or a holder that touches paper or board, we can probably make it.

21 models

DigiFold

AutoCreaser Pro

AutoCreaser

DocuCrease

ElectroCreaser

Other models

Morgana bookletmakers

16 models
Eliminate fibre crackingWhite cracked spines on stitched work, straight through the colour. The single metal score that causes it, and the pressed crease that takes its place.Custom & OEM toolingA part that is obsolete, impossible to source, or never existed. If it is a wheel, a blade, a rib or a holder that touches paper or board, we can probably make it.

16 models

DocuMaster

BM3035 / BM3050

BM350/500

BM4000

BM5000

BM60/61

Other models

Morgana tabletop friction folders

6 models
Eliminate fibre crackingCracked colour on the fold, on digital, coated or cross-grain stock. The steel score that causes it, and what replaces it in minutes.True micro-perforationRagged bursts, paper dust, stacks that will not lie flat. The coarse perf wheel that causes it, and the blade that replaces it in minutes.Custom & OEM toolingA part that is obsolete, impossible to source, or never existed. If it is a wheel, a blade, a rib or a holder that touches paper or board, we can probably make it.

DocuFold

Other models

Morgana station modules

3 models
Machine-direction creasingCrease down the web at full press speed. No offline pass, no rotary die registration risk, no slowing the line for finishing.Micro-perforation on the webTear-off work perforated down the web, flat enough to keep processing and clean enough to tear by hand. Ten pitches, inline, no speed loss.Every finish, one cassetteCrease, score, perforate, cut and kiss-cut in any combination across the web. One retro-fitted cassette, reconfigured per job.Custom & OEM toolingA part that is obsolete, impossible to source, or never existed. If it is a wheel, a blade, a rib or a holder that touches paper or board, we can probably make it.

DocuMaster

Squarefold

Morgana buckle folders

2 models
Eliminate fibre crackingCracked colour on the fold, on digital, coated or cross-grain stock. The steel score that causes it, and what replaces it in minutes.True micro-perforationRagged bursts, paper dust, stacks that will not lie flat. The coarse perf wheel that causes it, and the blade that replaces it in minutes.Guillotine-quality cuttingFuzzy, dusty edges and a second pass at the guillotine. The crush-cut slitters that cause it, and the scissor-action tool that replaces them in minutes.Section scores that holdSections that spring open, gusset at the head and fight the stitcher. The barely-there steel score that causes it, and the deep, defined score that replaces it.Pharma leaflet scoringTorn scores and wrinkled folds on thin, highly-folded leaflet work. The abrasive steel score that causes it, and the six-setting pharma score that replaces it.Book cover creasingSpine and hinge creases in one pass, in register, without cracking. The cover work you send out, done on the folder you already run.Close-proximity finishingCrease beside cut, crease beside perf, cut beside perf, or doubles of any of them. One housing, six set-ups, no letterpress bill.Crease with perfs both sidesThe perf-crease-perf pattern for stubs and tear-offs, packed into millimetres, in one pass. The specialist tool for work that otherwise goes to letterpress.Custom & OEM toolingA part that is obsolete, impossible to source, or never existed. If it is a wheel, a blade, a rib or a holder that touches paper or board, we can probably make it.

Junior

Morgana knife folders

1 model
Eliminate fibre crackingCracked colour on the fold, on digital, coated or cross-grain stock. The steel score that causes it, and what replaces it in minutes.True micro-perforationRagged bursts, paper dust, stacks that will not lie flat. The coarse perf wheel that causes it, and the blade that replaces it in minutes.Guillotine-quality cuttingFuzzy, dusty edges and a second pass at the guillotine. The crush-cut slitters that cause it, and the scissor-action tool that replaces them in minutes.Section scores that holdSections that spring open, gusset at the head and fight the stitcher. The barely-there steel score that causes it, and the deep, defined score that replaces it.Pharma leaflet scoringTorn scores and wrinkled folds on thin, highly-folded leaflet work. The abrasive steel score that causes it, and the six-setting pharma score that replaces it.Book cover creasingSpine and hinge creases in one pass, in register, without cracking. The cover work you send out, done on the folder you already run.Close-proximity finishingCrease beside cut, crease beside perf, cut beside perf, or doubles of any of them. One housing, six set-ups, no letterpress bill.Crease with perfs both sidesThe perf-crease-perf pattern for stubs and tear-offs, packed into millimetres, in one pass. The specialist tool for work that otherwise goes to letterpress.Custom & OEM toolingA part that is obsolete, impossible to source, or never existed. If it is a wheel, a blade, a rib or a holder that touches paper or board, we can probably make it.

AutoFold

Other Morgana machines we hold

We haven’t written up a specific problem for these yet. That doesn’t mean we can’t help: if a machine has rotary shafts of any description, our tooling can replace what’s on them — see rotary creasing, micro-perforation and cutting. We engineer everything ourselves, so tell us what you run and we’ll work it out.

counting and numbering machines

card slitters

sheet-fed rotary die cutters

Tell us which Morgana you run.

We’ll email you exactly what fits and what it costs, specified by the engineers who make the tools, not picked from a catalogue.

No payment details. No commitment. A money-back promise has backed this tooling since 1999.